Cybersecurity

Cracking the Code: A Practical Guide to Defeating Traveling Key Locks

2026-05-06 13:45:26

Overview

The concept of an 'unpickable' lock is a tantalizing myth, much like a waterproof sponge. But the journey of designing and circumventing such locks is where the real intellectual thrill lies. Recently, Works by Design unveiled a 'traveling key lock' that they touted as unpickable, sending samples to lockpicking enthusiasts like Lock Noob. This guide walks you through the impressioning attack that successfully defeated that lock — a method that took over an hour of meticulous filing but proved that no lock is truly invincible.

Cracking the Code: A Practical Guide to Defeating Traveling Key Locks
Source: hackaday.com

We'll explore the lock's inner workings, the step-by-step process of impressioning, and the clever (yet fragile) plastic pin that was meant to thwart this very attack. By the end, you'll understand why unpickable is always a matter of definition and persistence.

Prerequisites

Before diving in, gather the following tools and knowledge:

Step-by-Step Instructions

Step 1: Understand the Traveling Key Lock Mechanism

The traveling key lock departs from traditional pin-tumbler designs. Instead of a static key that lifts pins, the physical key moves inside the lock as you rotate it. This makes bumping or raking nearly impossible. Our target attack is impressioning: using the lock's own pins to mark a blank key, then filing away the marks to create a working key.

Watch the Works by Design video which details the lock's internals and the plastic pin added to thwart impressioning. Lock Noob provides a succinct summary before attempting the pick.

Step 2: Prepare the Impressioning Blank

Insert a blank brass key into the lock. Do not apply any turning force yet; simply ensure it reaches the full depth. The blank should be clean and free of burrs.

If the lock has a plastic pin (as this one does), be aware that it will not leave a clear mark — but we'll handle that later.

Step 3: Perform the Rotation and Filing Cycle

This is the core process:

  1. Insert the blank and gently apply rotational torque (clockwise or counterclockwise, but be consistent). Do not force it; use just enough pressure to feel resistance.
  2. Remove the blank and inspect for tiny indentations or shiny spots. These indicate where the pins have compressed the brass — areas that need filing.
  3. File away the marks using a fine file. Remove only the material that shows an impression. Avoid over-filing; gradual is key.
  4. Reinsert and test. If the lock still doesn't turn, repeat the torque-and-file cycle. Expect many iterations (the original attack took over an hour of this ad nauseam pattern).

Tip: Use a magnifying glass or loupe to see subtle marks. The plastic pin may tear instead of marking, but don't worry — its fragility works in your favor (see next step).

Step 4: Overcome the Plastic Pin

The plastic pin was designed to deform under impressioning pressure, avoiding clear marks. However, during repeated torque cycles, the pin actually tears at its top — as seen in the lock teardown. This tearing weakens the pin, effectively neutralizing its anti-impressioning feature. Once the pin is compromised, the remaining metal pins will leave normal impressions.

Cracking the Code: A Practical Guide to Defeating Traveling Key Locks
Source: hackaday.com

If you encounter a fresh lock with an intact plastic pin, the filing process will gradually break it. Replace any torn plastic pin with a fresh one if you plan to reuse the lock, but for a one-time defeat, continue filing.

Step 5: Alternative Foil-Based Impressioning

As a faster alternative, you can try a foil impressioning attack:

In the original attempt, foil failed because the pin orientation doesn't press straight down. But with a modified blank (adding a side wall), this method could work.

Common Mistakes

Summary

This guide demonstrates that defeating a so-called 'unpickable' traveling key lock is possible with patience and the right technique. The impressioning attack, though tedious (1+ hours of filing with knowledge of bitting depths), ultimately succeeded. The plastic pin deterrence was overcome by its own fragility. Whether you view a lock that takes an hour to pick as 'unpickable' depends on your standard — but as the LockPickingLawyer has shown, even sophisticated designs have vulnerabilities. For now, the 'unpickable' title remains a challenge, not an absolute.

Disclaimer: This information is for educational purposes only. Always ensure you have permission before attempting to bypass any lock.

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